Why Does Your Business Need Industrial Inkjet Printers?

Choosing the right printing equipment is crucial for your business as it ensures high-quality prints, reduces operational costs, enhances productivity, and meets specific industry requirements, giving you a competitive edge. 

What are Industrial Inkjet Printers?

Industrial inkjet printers are high-performance printing devices designed for heavy-duty use in manufacturing and industrial environments. They utilize inkjet technology to print text, images, and barcodes directly onto various materials, including paper, plastics, metals, glass, and textiles. These printers are known for their speed, precision, and ability to handle large volumes, making them ideal for applications like packaging, labeling, product coding, and marking.

 

Main Features of Industrial Inkjet Printers:

1. High Speed: Capable of rapid printing ranging from 100-150m/min to keep up with fast production lines.
2. Automated Operation: Integration with production lines for continuous operation.
3. More Code Types: Support a wide range of code types to accommodate various industry requirements.
4. Connectivity: Ability to connect to computers, PLCs (Programmable Logic Controllers), and other industrial equipment for seamless integration.
5. Data Management: Supports variable data printing and can access databases for dynamic printing tasks.
6. Versatility and Precision: Can print on a wide range of materials and surfaces. Deliver sharp, clear prints even on small surfaces.

 

Applications of Industrial Inline Printers:

With these advanced features, industrial inline printers are widely used in various businesses, including:

1. Packaging: Perfect for printing barcodes, 2D codes, batch numbers, expiration dates, and product details directly onto packaging.
2. Food and Beverage: Printing expiration dates and batch codes to ensure compliance with safety regulations and maintain product integrity.
3. Manufacturing: Marking electronic components, automotive parts, and machinery parts with serial numbers, logos, and other identification marks.
4. Pharmaceuticals: Printing dosage information, batch numbers, GS1 Codes, and expiry dates on medicine bottles, blister packs, and labels.
5. Constructions: Printing measurements, logos, and safety instructions on materials like tiles, bricks, and lumber.
6. Promotional and Marketing: Creating customized promotional materials, banners, signs and even custom shirts for marketing campaigns.

 

The Difference Between Industrial Inkjet Printers and Other Printers

Industrial Inkjet Printers VS Industrial Laser Printers

When choosing between industrial inkjet printers and industrial laser printers, it's crucial to understand their unique features, benefits, and limitations. Both technologies have distinct advantages depending on the application and operational needs. Here's a comprehensive comparison of these two types of industrial printers.

Industrial Inkjet Printer Pros and Cons

Industrial inkjet printers utilize liquid ink ejected from nozzles to create images and text on various substrates. These printers are known for their versatility and adaptability in different industrial environments.

 

Pros	Cons
Versatility: Capable of printing on a wide range of materials including metals, plastics, glass, and more. Ideal for applications requiring high flexibility in substrate choice.	Ink Costs: Consumable ink can be expensive, and costs may accumulate with high-volume printing.
High-Speed Printing: Designed to handle high-speed, high-volume printing with continuous operation, suitable for large-scale production environments.	Maintenance: Requires regular maintenance to prevent clogging and ensure consistent print quality.
Variable Data Printing: Ideal for printing unique codes, serial numbers, and batch information on each item.	Durability of Prints: Inkjet prints may be less durable compared to laser prints, particularly in harsh conditions.

 

Industrial Laser Printers Pros and Cons

Industrial laser printers employ focused laser beams to etch or mark text and images onto various substrates. Renowned for their precision and durability, these printers produce detailed, long-lasting marks, making them ideal for demanding industrial applications.

 

Pros	Cons
Durability: Produces highly durable and permanent marks that are resistant to abrasion, chemicals, and high temperatures.	Material Limitations: Best suited for specific materials, such as metals, certain plastics, and ceramics; not as versatile as TIJ printers in terms of material compatibility.
Low Operating Costs: No need for consumables like ink or toner, reducing long-term operating costs.	Higher Upfront Cost: Generally more expensive to purchase and set up.
Precision: Extremely precise, suitable for fine details and small text.	Lower Speed: Often takes more time to complete a marking and engraving.

 

Application Scenario Comparison

 

Industrial Inkjet Printer	Industrial Laser Printer
Product coding and marking on various materials	Engraving and etching on metals and ceramics
Label expiry dates on packaging	High-precision marking on electronic components
Print high-quality and scannable barcode and 2D codes	Creating permanent, durable marks for traceability and compliance
Mark logo and promotional information	High-speed marking for serial numbers, barcodes, and QR codes

 

Choosing between industrial inkjet and laser printers depends on the specific needs of your business. Inkjet printers offer versatility and high-quality printing, making them ideal for a broad range of materials and applications. Laser printers provide durability and precision, suitable for high-speed and high-precision marking on specific materials. Understanding the strengths and limitations of each technology will help you make an informed decision that aligns with your production requirements.

 

Industrial Inkjet Printers VS Typical Printers

Typical Printer Pros and Cons

Typical printers, often referred to as office or consumer printers, are designed for general-purpose use in home or office environments. These printers focus on providing reliable, cost-effective printing for documents, photos, and occasional labels.

 

Pros	Cons
Cost-Effective: Typically have lower upfront costs and are more affordable for everyday printing needs. Ink and toner cartridges are often less expensive compared to industrial printer consumables.	Limited Material Handling: Primarily designed to print on standard paper and common office materials. They are not suited for printing on diverse or industrial-grade substrates.
User-Friendly: Generally easy to use with straightforward interfaces, making them suitable for non-specialized tasks in home and office settings.	Lower Speed and Volume: Not designed for high-speed or high-volume printing. They may struggle with continuous, large-scale printing tasks.
Compact Design: Designed for smaller workspaces, these printers are usually compact and easy to integrate into office environments.	Durability and Reliability: Generally not built for high-demand environments, leading to potential issues with print quality and reliability under heavy use.

 

Comparison between Industrial Inkjet Printer and Typical Printer

 

Compare Features	Industrial Inkjet Printer	Typical Printer
Application Suitability	Best suited for environments requiring flexibility with various materials and high-resolution prints, such as packaging and product labeling.	Ideal for office or home use where tasks are limited to document and photo printing on standard paper. Not suitable for industrial applications.
Cost Efficiency	Higher ongoing ink costs but suitable for diverse substrates and continuous high-speed printing.	Lower initial costs but ink or toner consumables are not cheap either.

 

In conclusion, industrial inkjet printers and typical printers have distinct roles. Industrial inkjet printers provide versatility, high-speed performance, and high resolution for industrial needs. Conversely, typical printers are cost-effective, user-friendly, and ideal for general office or home use. Recognizing these differences aids in choosing the right printer for specific requirements.

5 Business Benefits of Using Industrial Inkjet Printers

1. Simpler and More Efficient Workflow

Industrial inkjet printers integrate smoothly into production lines, automating high-speed, high-volume printing and reducing manual intervention. This streamlines operations, speeds up processing, and minimizes bottlenecks.

 

2. Data Management Capabilities

Supports variable data printing and integration with databases, allowing for seamless management of unique codes, serial numbers, batch information, pictures, and other dynamic data, enhancing traceability and compliance.

 

3. Diverse Code Types

Capable of printing a wide range of codes including 1D barcodes (UPC, EAN, Code 39, Code128, etc.), 2D barcodes (QR, Data Matrix, GridMatrix, GS1DM, PDF417), batch and lot codes, expiration and manufacturing dates, and customized alphanumeric codes, providing flexibility for various industrial needs.

 

4. High Resolution and High-Speed Printing

With high-resolution capabilities at up to 2,400 DPI, industrial inkjet printers deliver sharp, clear images and text at high speeds. This ensures efficient production of large volumes with precise detail, enhancing overall product quality.

 

5. Versatility in Surface Printing

These printers can print on various substrates, including carton, plastic, metal, glass and many more. Their specialized inks adhere to different surfaces and dries quickly to accommodate different business environments.

 

This video showcases the Bentsai E60 Series industrial inkjet printers, demonstrating its use for batch coding on an assembly line. This printer automates batch code marking, streamlining operations and reducing costs. The setup enhances efficiency and drives long-term savings.

 

Conclusion

Selecting the right printer technology is crucial for optimizing business operations:
1.Industrial inkjet printers excel in versatility, speed, and resolution, ideal for high-demand environments like packaging and product labeling. They offer advanced features like diverse code types and data management. 
2.Industrial laser printers provide durable, permanent marking and cost efficiency over time but have higher initial costs and fewer substrate options. 
3.Typical office printers are cost-effective and user-friendly but limited to standard materials and lower-volume tasks. 
So, you can choose according to your specific needs to improve productivity and ensure long-term success.